The PLC Programming & Industrial Automation designed to equip learners with in-depth knowledge and hands-on experience in programmable logic controllers (PLCs), industrial automation systems, and control processes used in modern manufacturing and production environments. This course covers the fundamentals of PLC architecture, wiring, ladder logic programming, HMI (Human Machine Interface) integration, and SCADA systems. Learners gain practical exposure to automation tools, sensors, actuators, and industrial communication protocols. By the end of the program, participants will be able to design, program, and troubleshoot PLC-controlled automation systems—preparing them for roles in industrial automation, manufacturing, robotics, and process control industries.
Module 1: Introduction to Industrial Automation Basics of industrial automation and control systems Importance of PLCs in modern industries Overview of sensors, actuators, and field devicesm Control loops and feedback mechanisms Real-world industrial automation applications.
Module 2: Fundamentals of PLCs PLC architecture, components, and working principles Input/output (I/O) modules and signal types PLC wiring and installation procedures PLC scanning cycle and memory structure Industrial safety and maintenance practices.
Module 3: PLC Programming Basics Introduction to Ladder Logic programming Logic gates, timers, and counters in PLC Bit logic, arithmetic, and data handling instructions Program structure and task organization Hands-on PLC programming exercises.
Module 4: Advanced PLC Programming Function Block Diagram (FBD) and Structured Text (ST) programming Subroutines, data blocks, and memory management Analog input/output programming PID control implementation using PLCs Troubleshooting and debugging techniques.
Module 5: Human Machine Interface (HMI) Systems Introduction to HMI design and configuration Creating graphical screens and control buttons Communication between PLC and HMI Real-time monitoring and control Case study: HMI-based process control system.
Module 6: SCADA Systems and Industrial Networking Introduction to SCADA architecture and components Data acquisition, trending, and alarm management Integration of SCADA with PLC systems Communication protocols: Modbus, Profibus, Ethernet/IP Practical SCADA configuration project.
Module 7: Industrial Sensors and Actuators Types and selection of sensors (proximity, temperature, level, etc.) Actuators and motor control basics Interfacing field devices with PLCs Calibration and maintenance of industrial instruments Practical lab: sensor-actuator integration.
Module 8: Electrical and Control Panel Design Basics of electrical drawing and circuit design Control panel components and layout Wiring, relays, contactors, and motor starters AutoCAD Electrical for schematic design Control panel testing and troubleshooting.
Module 9: Robotics and Motion Control Fundamentals of robotics and servo drives Motion control systems with PLC integration Conveyor automation and robotic arm programming Introduction to CNC and robotic communication Practical project: pick-and-place automation system.
Module 10: Industry Projects & Applications Real-world industrial automation case studies Design and implementation of complete PLC-based systems Process automation project using SCADA and HMI Testing, documentation, and commissioning Career guidance and certification assessment.
Mobile: 9100348679
Email: coursedivine@gmail.com
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