The SAP PM (Plant Maintenance) module is an essential component of SAP ERP that helps organizations manage, monitor, and maintain their plant machinery, equipment, and other assets efficiently. This course provides a comprehensive understanding of maintenance processes including preventive, corrective, and predictive maintenance. Learners will gain hands-on experience in configuring maintenance plans, scheduling work orders, managing breakdowns, and analyzing equipment performance. By mastering SAP PM, professionals can enhance asset reliability, reduce downtime, and optimize maintenance costs — making them valuable assets in manufacturing, utilities, and engineering industries.
Module 1: Introduction to SAP PM Overview of SAP ERP and PM module Importance of plant maintenance in industries Types of maintenance: preventive, corrective, and predictive.
Module 2: Organizational Structure & Master Data Maintenance planning plant and work centers Equipment master, functional location, and BOM setup Classification and characteristics in PM.
Module 3: Maintenance Notifications Types of notifications (breakdown, activity, inspection) Creating, processing, and managing notifications Linking notifications with work orders.
Module 4: Maintenance Orders Order types and order creation process Planning, scheduling, and releasing work orders Cost tracking and order completion.
Module 5: Preventive Maintenance (PM Plans) Maintenance strategy and cycle setup Scheduling preventive maintenance tasks Single cycle and strategy-based maintenance plans.
Module 6: Breakdown and Corrective Maintenance Handling unplanned equipment failures Corrective action process in SAP Work order generation from notifications.
Module 7: Refurbishment and Calibration Management Refurbishment process for repairable spares Calibration equipment setup and inspection Integration with QM module.
Module 8: Reporting and Analytics in SAP PM Maintenance history and performance reports KPIs and dashboard analysis Using SAP Fiori and Analytics Cloud for insights.
Module 9: Integration with Other SAP Modules Integration with MM (Materials), PP (Production), and FI (Finance) Spare parts management and inventory linkage Costing and budgeting in maintenance.
Module 10: Real-Time Project & Case Studies Hands-on practice on maintenance cycle Implementation scenarios and configuration steps Final project: Complete preventive maintenance setup and report analysis.
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